OIL MILL MACHINERY:
| SL. No. |
NAME OF EQUIPMENT |
CAPACITY |
NET WT |
VOLUME CU. MT. |
| 1. |
OIL EXPELLER |
125 Kg / hour
|
500 Kg |
1.60 Cu. mt. |
| 2. |
COOKING KETTLE |
125 Kg / hour
|
150 Kg |
0.70 Cu. mt. |
| 3. |
FILTER PRESS -16" X 16" - 12 PLATES |
200 Lit. / hour
|
450 Kg |
0.80 Cu. mt. |
| 4. |
BABY BOILER |
50 Kg steam / hour
|
260 Kg |
1.00 Cu. mt. |
| 5. |
GROUNDNUT DECORTICATOR |
300 Kg / hour
|
200 Kg |
2.80 Cu. mt. |
| 6. |
SUNFLOWER CRACKER / PALMNUT CRACKER |
300 Kg / hour
|
65 Kg |
0.30 Cu. mt. |
| 7. |
COPRA CUTTER |
300 Kg / hour
|
200 Kg |
0.60 Cu. mt. |
| 8. |
NEUTRALISER |
300 / 1000 Ltr / batch
|
180 / 450 Kg |
1.0 / 3.0 Cu. mt. |
Salient Features of TINYTECH Oil Mill
- Mill is suitable for crushing all types of oilseeds whether edible or non edible.
- Filtration of oil is better than bigger oil mills giving transparent pure natural & "at a stretch convincing" appearance to the oil.
- Decorticator has special provision for shelling groundnut for seed purpose without breakage.
- Yield of oil is as high as big mills because of highly scientific worm sequence inside the chamber cage.
- Maintenance expenses are negligible. Diesel consumption in engine is only 1.25 litre per hour.
- Technology is so simple that person can be trained only in 3 days to operate the mill.
- Video cassette is provided with every export mill to explain operation, maintenance, names of components, dismantling, assembling etc.
% Oil Extraction of Different Oil Seeds
Typical oil extraction from 100 kg. of best oil seeds will be as under
| PALM KERNAL |
36 kg
|
SOYABEAN |
14 kg |
| SESAME |
50 kg
|
PALM FRUIT |
20 kg |
| RAPESEED |
37 kg
|
GROUNDNUT KERNEL |
42 kg |
| MUSTARD |
35 kg
|
CASTOR SEED |
36 kg |
| LIN SEED |
42 kg
|
SUNFLOWER |
32 kg |
| COTTON SEED |
13 kg
|
COPRA |
62 kg |
Special Facilities in Tinytech Expeller
- Chamber cage opens on hinges simply by tilting of chamber halves. Drudgery weights of clamping bars and chamber halves is totally eliminated.
- Thickness of cake can be changed while running of expeller. This is unique facility. It enable to find and adjust cone at the point of optimum
- Oil pump is now integral part of the expeller and hence no separate pump required.
- Due to ready foundation frame, No foundation of any machine required in the ground. So you can start the mill in 24 hours. Also you can shift the machine from one place to another as and when required.
- 6 taper roller bearings make expeller very sturdy and durable. No ball bearing fitted any where.
- As expeller is very compact, it is economical to import by air freight for land locked countries.
Basic Requirements
- SHED About 300 sq. ft. 15' X 20' (5 mtr. X 6 mtr.)
- MANPOWER Only two persons, one skilled and other unskilled.
- CAPITAL As per proforma invoice + working capital.
- POWER Expeller runs by 10 H.P. Electric Motor OR 12 H.P. Diesel Engine (if electricity not available).
Some Explanations
- Highly experienced mill operator can extract oil without cooking from some oilseeds such as rape seeds, cottonseed, sesame, sunflower, copra etc. For Groundnut, Palm kernel, Castor seed, cooking is essential.
- Refining of oil is not required. Filtered oil is best for health. Filter oil has minimum 18 months shelf life. However, cottonseed oil requires refining or at least neutralizing.
- Castor seed oil requires steam heating in a neutralizer vessel before filtration.
- For palm fruits, our conventional expeller will not be useful. SPECIAL KIND OF EXPELLER WITH DIFFERENT DESIGN IS PROVIDED FOR PLAM FRUITS and such expeller specially for palm fruits is not useful for any other oilseeds.
Functions of Machinery
- Groundnut 'Decorticator' shells the groundnut into husks and kernels. Husks are thrown away by built in air blower and kernels are screened to separate split kernels from whole kernels. Runs on 2 H.P. Motor. 100 kg. groundnut gives about 73 kg kernels & 27 kg husks.
- Sunflower cracker breaks the sunflower seeds and gives the mixture of kernels & husks for crushing. Runs on 2 H.P. Motor.
- Palm nut cracker breaks the palm nuts & gives the palm kernels & husks. Runs on 2 H.P. Motor.
- Copra cutter breaks the copra cups into small pieces suitable for crushing into expeller. Runs on 5 H.P. Motor.
- Cooking kettle heats and cooks the kernels or oilseeds by outer steam or by electricity. A little steam / water is also added to the oilseeds to increase moisture content to optimum level. Kettle is mounted on the expeller and is driven from expeller.
- Expeller crushes oilseeds producing oil and oil cake.
- Filter press filters the oil. Filtered oil is completely pure and fresh natural edible oil.
- Boiler provides process steam to the cooking kettle. Husks are used as fuel in the boiler. Any agricultural waste or wood can be used. Water feed pump is mounted on the boiler itself. BOILER IS NOT REQUIRED IF ELECTRICAL KETTLE IS USED.
- Neutralizer removes free fatty acids from cottonseed oil by adding caustic soda. It is driven by 1 H.P. Motor. Castor oil also can be heated into neutralizer by steam coils inside the neutralizer.
Socio Economic Benefits
- Tiny Oil Mills greatly encourage rural development as wealth and self-employment jobs are generated in villages.
- Tin Oil Mills save transport expenses for carrying oilseeds to cities and bringing oil from cities.
- Consumers empty tins can be refilled and hence costly packing expenses can be saved.
- Tiny Oil Mills make pure, fresh natural oil available to villagers from their own oilseeds on custom milling basis. So villagers are saved from profiteering, adulteration, taxations etc.
- Speculation in oil and oilseed becomes impossible due to decentralized production in Tiny Oil Mills
- Tiny Oil Mills eliminate exploitation by middlemen and traders, as consumers have direct contact with mills.
- Tiny Oil Mills encourage animal husbandry by making oilcake available as best cattle feed. It increases milk production considerably
- Tiny Oil Mills create confidence and enthusiasm among villagers and their youngsters to run and manage rural industries. This is the greatest benefit as it accelerates creative entrepreneurship for other industries also.
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